After our initial success with 3D printing smaller parts, I set myself a larger target — race with a stock I'd designed and built from scratch. It took three attempts (at least) but I got there. Every stock I'd used before was one-size-fits-all, which means the range of adjustment is always compromised for either taller or shorter athletes.
My early prototypes used a 3D-printed core wrapped in carbon fiber, all done meticulously by hand. Each one took 2+ weeks from start to finish. They combined the features I'd liked best from stocks I'd seen on the World Cup with the things I'd preferred on my own rifle. Those design choices all carried straight into the Mk.6.
With the help of my Dad and our friend Brett, we built a CNC machine to handle the specific requirements of cutting biathlon stocks. It runs a 4th rotary axis, which gives us full design freedom — no compromises forced by traditional 3 axis CNC production constraints.